Battery & System Design

Ultralife Corporation has a long history of cell and battery design within the Commercial product sector in various markets, including Medical, Security, Metering, Telematics, and industrial segments.  Ultralife can support non rechargeable, rechargeable, and charge developments for your next project.  Ultralife has partnered with many cell manufactures to provide the capability to manufacture and design battery packs for both non rechargeable and rechargeable applications across many different chemistries and sizes, including Lithium ion, Nickel Metal Hydride, Lithium Manganese Oxide, Lithium Thionyl Chloride, Lithium Polymer, Lithium Iron Phosphate, etc.  We continually test and monitor new and emerging technologies to provide the very latest energy densities and options to our customers.

Our battery packs are trusted though out the world as the batteries for reliability, robustness, and performance. Our Engineers have extensive experience in various design commercial requirements (UL, IPC, IEC, CE, NEBS, FDA, Telcordia, ATEX, WEEE, DOT, etc.) and can assist with the most critical power projects.  We can design and develop complete solutions for your power needs, including batteries, charges, and accessories.

Ultralife is sure we can help you with your design challenges in the most critical environments; please contact us today to see how we can help you!

Custom Battery Design

If one of our standard batteries doesn't meet all the needs of your application, our experienced engineers can provide you with the right power solution. Our flexible manufacturing capabilities enable us to provide customized solutions that are designed to meet the specific needs of an application in a timely and cost-effective way.  Contact us by completing the Custom Battery Request Form, and an Ultralife engineer will contact you with details of how we can help meet your power needs.

Battery Pack Assembly

We can build an unlimited assortment of battery packs depending on the application. From low volume to high, we have the capability and industry expertise to meet your needs. Our broad manufacturing capabilities coupled with our engineering & design expertise, enable us to build the most basic battery packs to custom packs with specialized circuitry, connectors and housings.

System Solutions

Our Technology & Power Systems group can design, develop, test and deliver custom power systems that may include:

  • Cells & Batteries
  • Circuitry
  • Connectors & Cables
  • Chargers
  • Software Integration

This group has been assembled for the sole purpose of developing complete power systems for customers with unique applications and challenges. We begin with a thorough analysis of your power system needs and develop detailed specifications based on application requirements. Each assignment follows strict project management phases including specifying, prototyping, pre-production and production - each with its own review stage and key milestone tracking.

Whether it’s a rechargeable or non-rechargeable solution, whether smart charging or custom circuitry is required, whether unique form factors or cabling is required - our Technology & Power System group can deliver.